Axel Reinsch,
Founder and CEO ar engineers
Dear visitors,
Even during my apprenticeship as a shipbuilder, I was most fascinated by being part of projects in which lightweight components made of fibre composites were used.
Above all, the combination of state-of-the-art engineering and the implementation of exciting lightweight and simulation projects with my team at ar engineers gives me fresh motivation every day. We have been able to find innovative solutions together with our customers over the past 12 years and thus meet the challenges of lightweight engineering.
Industries are constantly changing and especially in current times, solutions are required that meet sustainability requirements while minimizing technical constraints. With ar engineers, I see our task as meeting this constant change with new ideas and continuously growing to meet the challenges.
I hope you enjoy browsing our website. If you have any questions or comments, I look forward to hearing from you.
Making it lighter – for over 12 years.
For more than 12 years, we have been using our steadily growing know-how to ensure that lightweight structures can be manufactured with lower costs and material usage and also have a longer service life or achieve maximum stiffness with the lowest possible weight. We make it possible for you to greatly shorten component development cycles and ensure the long-term product quality of complex composite components and assemblies.
The milestones of the ar engineers story
1997
Industries:
F1 racing
high-end racing yachts
aircraft manufacturing (Airbus)
Discovery of passion for lightweight design by Axel Reinsch
After an apprenticeship to a composite shipbuilder and studying to become an aeronautical engineer, two years’ experience in composite structure simulation with a focus on full-scale testing, simulation and adjustment of the test results. This was followed by various experiences abroad in racing, F1 and Americas Cup for two years, with the focus on simulation and component development including manufacturing. After 5 years of professional experience, Axel Reinsch founded his own company in July 2010 to realize his dream of building up a lightweight “task force”.
Competencies:
structural simulation and component development, filament winding, fibre composite manufacturing.
2010
New industries:
shipbuilding
marine
automotive
Foundation of ar engineers by Axel Reinsch
Hiring of the first full-time engineers as well as some students.
Ansys was chosen as the simulation tool and Solidworks as the CAD tool.
New competencies:
first automations of composite design calculations with Ansys ACP and Python.
2013
New industries:
Civil engineering
off-shore platforms
wind energy
Foundation of ar engineers GmbH
In order to be able to offer customers better simulations, HPC licenses (High Performance Computing) were obtained, in order to be able to calculate in parallel on many CPU cores and thus increase result quality through higher quality FE models. Thanks to this expertise, various new projects implementing fibre composite calculation and optimization, including with OptiSlang, were won.
New fields of competence:
Simulation of large models, numerical optimisation
2016
New industry:
rollercoaster engineering
New field of activity, rollercoaster construction
New customer gained in the area of amusement rides – design , calculation and mould design of composite components of a children’s rollercoaster for the American market. New challenges concerning the discipline of simulation, automation of calculations and documentation are necessary, calculation of more than 130 load cases for three different assemblies with different materials and connection types. Successful presentation of the results by us – together with our customer – to their end customer in the USA.
New fields of competence:
Automation of calculations and documentation, production planning
2018
Move to new premises
Move into the new office premises at “Kühnehöfe” in Hamburg, also an important basis for providing the appropriate space for growing personnel numbers with more experts in the disciplines lightweight engineering, simulation and composites.
2020
Start of calcbond development
Based on the masters thesis of an employee, for which he developed an internal tool to calculate bonded joints faster, more precisely and more economically, the development of a web-based platform was started in-house. This enables customers to calculate bonded joints even without adhesive bonding know-how.
New fields of competence:
Adhesive bonding technology, software development
Participation in funded research projects
“Hy-FiVE – Hybrid joining technology for joints in maritime applications”, a publicly funded R&D project with 7 other collaborative partners.
Content: Modelling & simulation of novel joining technologies for hybrid steel-composite structures.
FAnTeStick: “Fatigue analysis and test procedures for the design of bonded joints”, as the first independent research project of ar engineers GmbH in cooperation with Leibniz-Institut für Verbundwerkstoffe GmbH, content: fatigue strength of structural bonded joints
New fields of competence:
Hybrid joining technologies, bonded joints under fatigue load and production monitoring of rotor blades
2021
Launch of the calcbond platform
calcbond is a unique, web-based calculation tool for simulating a wide range of adhesive bonds. Major adhesive manufacturers such as Sika, Huntsman and Kisling are represented with products and their performance data. The public beta version of calcbond is being tested by the first external users. Based on plenty of user feedback, calcbond is being intensively developed for industrial applications. The software has been officially released since 13 June, 2022.
New field of competence:
Development of web-based software to market maturity
Further research project won
“E2MUT - Emission-free electrified maritime urban transport”.
Start of another research project as a joint project in the maritime environment. Research into adaptive CFRP hydro-foils for extended reduction of ship drag and research into instrumentation for long-term optimization (durability/weight).
New fields of competence:
Fluid mechanics and sensor technology
2022
Use of the simulation software LS- DYNA
With this worldwide leading simulation software for explicit FEA, extensive dynamic processes can be mapped for our customers. This shortens development cycles, especially in the automotive sector, and reduces the amount of material used for components. This strengthens our range of services, particularly in the areas of crash and impact analysis.
New areas of expertise:
Crash simulation for automotive industry, simulation of dynamic processes
2023
Launch of the new website: ar-engineers.com
The growth of ar engineers GmbH and the associated expansion in our areas of expertise was only inadequately communicated by the existing website. Therefore, the communications strategy for the ar engineers brand was updated and implemented in, among other projects, a completely redesigned website.
Making the world a little lighter
With this goal in mind, the team at ar engineers GmbH works in a young and dynamic environment to realise the realisation of innovative lightweight engineering projects. The focus is on the design and simulation as well as the calculation automation of lightweight structures in the fields of aerospace, shipbuilding, mechanical engineering, automotive and wind energy. In addition, we set new standards in digital engineering by developing innovative software products.
To strengthen our team we are looking for a…
Composites Engineer (m/f/d)
Your tasks:
- Collaboration in industrial & research projects
- Development & design of lightweight structures (metal & fibre composite)
- CAD design of structural components, assemblies and moulding tools
- Preparation of 3D and 2D manufacturing documents for series and prototype production
- Close cooperation with the calculation department to solve technical issues
- Project management & customer communication
- Process optimisation in the area of CAD design & model management
Your profile:
- Completed university degree in mechanical engineering, shipbuilding, automotive engineering, aerospace engineering or comparable vocational training
- 2-4 years of professional experience and academic/training focus on design /structural analysis /fibre composites or comparable
- Confident handling of relevant CAE tools such as Siemens NX or Solidworks as well as Ansys Mechanical
- Experience in the planning & design of moulds for fibre composite production
- Experience in the strength verification of lightweight structures required
- Practical experience in the processing of fibre composite materials is an advantage
- Confident handling of MS Office tools and good (technical) English skills
- Analytical and conceptual skills as well as creativity in finding solutions
- High degree of independent and team-oriented work
We offer:
- A team of highly motivated engineers who are passionate about giving their all to take engineering in lightweight design to the next level.
- Early assignment of areas of responsibility and creative freedom in your own areas of responsibility
- Flexible working hours & remote work option
- Attractive, competitive compensation
- Regular team events to promote a positive atmosphere in the workplace
Start: from 2nd September 2024
Are you interested? Then send us your application documents via email to bewerber@ar-engineers.de!